Loading (50 kb)...'
(continued)
(13) 20-T-121-122................... 0.85...................... 312................... 34
(14) 20-T-123-125................... 5.4....................... 616................... 68
(15) 20-T-140, 142.................. 8.0....................... 600................... 65
(16) 20-T-159....................... 0.31...................... 416................... 46
(17) 20-R-193, 200.................. 9.8....................... 540................... 59
(18) 32-R-300....................... 0.18...................... 365................... 41
(19) 32-T-302....................... 0.21...................... 365................... 41
(20) 32-T-304....................... 0.21...................... 730................... 81
(21) 32-T-314....................... 0.23...................... 365................... 41
(22) 32-T-322....................... 0.21...................... 365................... 41
(23) 32-T-328....................... 0.23...................... 365................... 41
(24) 10-T-61........................ 0.001..................... 365_containing organic 31_containing organic
(25) 24-T-441, 166.................. 0.12...................... 730................... 81
(26) 25-T-284, 440, 443-444......... 0.28...................... 730................... 81
(27) 25-T-170....................... 4E-6...................... 104................... 12
(28) Tank truck loading............. 0.12 lb/truck............. 1,600 trucks/yr....... 134 trucks/mo
(29) System 2....................... 0.36...................... 280................... 33
(30) System 4....................... 2.88...................... 280................... 33
(31) 25-R-164....................... 0.10...................... 365................... 41
(32) 25-R-205....................... 0.14...................... 365................... 41
(33) Drum station................... 3.51...................... 1,005................. 110
(34) V-4SAC......................... 1.56...................... 254................... 29
(35) 20-CT-155...................... 13.90..................... 254................... 29
(36) 12-SE-100...................... 1.10 lb/hr................ 8,760 hr/yr........... 744 hr/mo
(37) Drum exhaust hood A............ 1.00...................... 365_involving use of 31_involving use of
organic material. organic material
(38) 24-T-230....................... 0.98...................... 730................... 81
(39) 8-CT-1......................... 0.002 lb/hr............... 8,760 hr/yr........... 744 hr/mo
(40) 9-CT-1......................... 0.002 lb/hr............... 8,760 hr/yr........... 744 hr/mo
(41) 10-CT-1........................ 0.005 lb/hr............... 8,760 hr/yr........... 744 hr/mo
(42) 22-CT-1........................ 0.003 lb/hr............... 8,760 hr/yr........... 744 hr/mo
(43) 25-CT-1........................ 0.005 lb/hr............... 8,760 hr/yr........... 744 hr/mo
(44) 25-CT-2........................ 0.002 lb/hr............... 8,760 hr/yr........... 744 hr/mo
(45) 29-CT-1........................ 0.002 lb/hr............... 8,760 hr/yr........... 744 hr/mo
(46) 32-CT-1........................ 0.005 lb/hr............... 8,760 hr/yr........... 744 hr/mo
(47) 36-CT-1........................ 0.002 lb/hr............... 8,760 hr/yr........... 744 hr/mo
(48) 32-T-325....................... 0 a....................... 365................... 41
(49) 26-R-195....................... 0.1 a..................... 365................... 41
(50) Continuous polymer-blending.... 0.1 lb/hr a............... 2,000 hr/yr...........
(51) Portafeed washer booth 1....... 0.84 lb/hr b.............. 4,160 hr/yr........... 744 hr/mo
(52) Portafeed washer booth 2....... 0.84 lb/hr b.............. 8,736 hr/yr........... 744 hr/mo
(53) 32-T-392....................... 4.4E-7.................... 104................... 12
----------------------------------------------------------------------------------------------------------------
a Assumed value.
b Based on monitoring data.
(B) The following equation shall be used to calculate maximum VOC emissions per batch for the process sources listed in paragraphs (x)(9)(i)(A)(1) (charge only and (2) through (28) and (53) of this section:
Where:
ER = VOC emission rate;
Qo = Quantity of organic per batch or charge rate;
Mv = Molecular weight of the volatile component;
P = Partial pressure of the volatile component for mixtures of liquid made up with more than one chemical; or vapor pressure for pure liquids made up of only one organic chemical; and
Constant1 = (7.45 gal/ft 3 )×(385 ft 3 /mole)x(760 mmHg).
(C) The following equation shall be used to calculate the VOC emissions per batch from the process sources listed in paragraph (x)(9)(i)(A)(1) of this section (purge only) and (29) through (32) of this section:
Where:
PR=Nitrogen purge rate; and
Constant2 = (385 ft 3 /mole)×(760 mmHg).
(D) The following equation shall be used to calculate the VOC emissions per batch from the drum station listed at paragraph (x)(9)(i)(A)(33) of this section:
ER(1b/batch) = (0.40 × [ER28-T-217-218])+(0.60 × [ER28-T-214-216])
(E) The following equation shall be used to calculate the VOC emissions per batch from the V–4SAC listed at paragraph (x)(9)(i)(A)(34) of this section:
Where:
FR1mmHg = Maximum air flow rate to maintain 1 mmHg;
Ma = Molecular weight of air; and
Pv2 = Vapor pressure of organic at 65 °F and 760 mmHg.
(F) The following equation shall be used to calculate the VOC emissions per batch from 20–CT–155 listed at paragraph (x)(9)(i)(A)(35) of this section:
Where:
ERtot = Total system emission rate calculated using the following equation:
Where:
Pv1 = Vapor pressure of organic at 200 °F and 350 mmHg.
(G) The following equation shall be used to calculate the VOC emissions per hour from 12–SE–100 listed at paragraph (x)(9)(i)(A)(36) of this section:
ER(lb/hr) = Evap (gm/cm 2 sec) × area (cm 2 ) × 3600 sec/hr
Where:
Evap = Evaporation rate from a surface 8.93 cm × 8.9 cm (lb/[cm 2 ] [sec]) calculated using the following equation:
Evap = 10-7 Mv0.71 × [0.034 (Pe - Pd) 1.25 + 156 (Pe - Pd)]
Where:
Pe = Partial pressure of the component from the spilled liquid;
Pd = Partial pressure of the component in the incident air stream, assumed to be 0 mmhg; and
Area = Surface area of the liquid.
(H) The following equation shall be used to calculate the VOC emissions per batch from the drum exhaust hood A listed at paragraph (x)(9)(i)(A)(37) of this section:
Where:
FR = Air flow rate.
(I) The following equation shall be used to calculate the VOC emissions per batch from 24–T–230 listed at paragraph (x)(9)(i)(A)(38) of this section:
Where:
VH = Head space volume at heated temperature 135 °F;
VA = Head space volume at ambient temperature 68 °F;
PP135 °F = Partial pressure of volatile component at 135 °F.
Constant3 = (434 ft 3 /mole)(7.45 gal/ft 3 )×(760 mmHg)
(J) The following equations shall be used to calculate the VOC emissions per batch from the process sources listed in paragraph (x)(9)(i) (39) through (47) of this section:
Where:
VR = Refill volume;
t = Time between refills;
org = Fraction of organic component in product;
CB = Concentration of chemical B fed 3 times/week;
VT = Tower volume;
dB = Density of chemical B;
CC = Concentration of chemical C fed continuously;
Evap = Evaporation rate; and
dc = Density of chemical C.
(K) The number of batches for each process source shall be calculated as follows:
(1) Compute the monthly number of batches for each process source by the 15th day of the following month.
(2) By the 15th day of each month, add the monthly number of batches for each process source for the 12 previous months to obtain the total number of batches per year.
(ii) Recordingkeeping. (A) On and after October 1, 1992, the owner and operator of the Nalco Chemical Company facility in Bedford Park, Illinois, shall keep the following records for all process sources listed in paragraphs (x)(9)(i)(A) (1) through (53) of this section. These records shall be maintained for the units specified in paragraphs (x)(9)(i) (A) through (K) of this section, be compiled on a monthly basis, be retained at the facility for a period of 3 years, and be made available to the Administrator upon request.
(B) [Reserved]
(1) Calculations of the pounds per batch or pounds per hour (as appropriate) for each batch for each process source. This includes the information necessary for each calculation.
(2) The monthly number of batches for each process source.
(3) The total number of batches per year for the 12 previous months for each process source.
(10) The control requirements in this paragraph apply to the storage tanks listed in paragraph (x)(10)(i)(A) of this section at the Nalco Chemical Company facility in Bedford Park, Illinois, instead of the control requirements in paragraph (x)(3) of this section.
(i) Production and Operation Restrictions. (A) On and after October 1, 1992, the product of the molecular weight of vapor in each storage tank (Mv), the true vapor pressure at bulk liquid conditions for each tank (P), and the paint factor (Fp); the storage tank maximum yearly throughput for each tank; and the maximum monthly throughput for each tank shall not exceed the following limits:
------------------------------------------------------------------------
MV x P x Fp, Yearly Monthly
Tank No. (lb) (mmhg)/ throughput, throughput,
lb-mole gal/yr gal/month
------------------------------------------------------------------------
(1) 24-T-147................. 45.4 56,250 4,688
(2) 24-T-150................. 227 266,450 22,204
(3) 24-T-151................. 227 266,450 22,204
(4) 24-T-158N................ 18.9 173,830 14,486
(5) 24-T-158C................ 18.0 110,190 9,183
(6) 24-T-158S................ 1.17 52,010 4,334
(7) 24-T-160................. 226.8 266,450 22,204
(8) 24-T-161................. 227 182,450 15,204
(9) 24-T-162................. 473 93,900 7,825
(10) 20-T-101................ 3.72 90,290 7,525
(11) 20-T-102................ 1.80 122,900 10,242
(12) 20-T-103................ 420 23,960 1,997
(13) 20-T-104................ 180 475,900 39,659
(14) 20-T-105................ 370 52,360 4,363
(15) 20-T-106................ 1,210 623,100 51,926
(16) 20-T-107................ 294 90,040 7,503
(17) 20-T-108................ 1,360 81,470 6,789
(18) 20-T-109................ 1,390 167,060 13,922
(19) 20-T-153................ 180 35,000 2,917
(20) 20-T-131 a.............. ............ ..............
(21) 20-T-132 a.............. ............ ..............
(22) 20-T-133 a.............. ............ ..............
(23) 20-T-134 a.............. ............ ..............
(24) 20-T-135 a.............. ............ ..............
(25) 20-T-136................ 29.5 307,710 26,580
(26) 20-T-137 a.............. ............ ..............
(27) 20-T-138................ 29.5 307,710 26,580
(28) 32-T-305................ 288 785,550 65,462
(29) 32-T-306................ 66.5 165,350 13,779
(30) 32-T-307................ 66.5 294,750 24,563
(31) 32-T-308................ 66.5 128,470 10,706
(32) 32-T-310................ 66.5 77,290 6,441
(33) 32-T-311................ 66.5 182,130 15,177
(34) 32-T-319................ 50.0 688,950 57,413
(35) 32-T-320................ 50.0 688,950 57,413
(36) 32-T-326................ 70.0 248,440 20,703
(37) 32-T-331................ 70.0 489,540 40,795
(38) 32-T-332................ 70.0 70,380 5,865
(39) 32-T-333................ 70.0 270,850 22,571
(40) 32-T-334................ 70.0 210,610 18,267
(41) 32-T-335................ 70.0 418,200 34,850
(42) 32-T-336................ 70.0 632,460 52,706
(43) 32-T-337................ 798 53,850 4,488
(44) 17-T-206................ 27,000 300,760 25,063
(45) 17-T-208................ 27,000 300,760 25,063
(46) 17-T-207................ 2.48 180,180 15,016
(47) 17-T-209................ 2.48 180,180 15,016
(48) 24-T-515................ 331 216,860 18,072
(49) 25-T-282................ 1.42 1,920,410 160,034
(50) 25-T-283................ 1.42 1,920,410 160,034
(51) 24-T-442................ 18.0 90,990 7,583
(52) 17-T-210................ 47.9 582,990 48,583
(53) 17-T-211................ 47.9 582,990 48,583
(54) 17-T-212................ 508 728,420 60,702
(55) 17-T-213................ 508 728,420 60,702
(56) 17-T-401................ 50.0 131,970 10,998
(57) 17-T-402................ 15.0 120,160 10,014
(58) 17-T-403................ 6.20 127,770 10,648
(59) 17-T-404................ 26.5 1,601,510 133,460
(60) 17-T-405................ 50.0 113,830 9,486
(61) 17-T-406................ 40.0 231,030 19,253
(62) 17-T-407................ 206 135,180 11,265
(63) 17-T-409................ 395 327,410 27,285
(64) 17-T-410................ 395 129,290 10,774
(65) 17-T-411................ 50.0 213,870 17,843
(66) 17-T-412................ 50.0 277,840 23,153
(67) 17-T-414................ 50.0 72,920 6,077
(68) 17-T-415................ 50.0 56,140 4,678
(69) 17-T-416................ 395 393,550 32,796
(70) 17-T-417................ 23.4 233,780 19,482
(71) 17-T-418................ 115 873,270 72,773
(72) 17-T-419................ 119 278,460 23,205
(73) 17-T-420................ 112 730,780 60,898
(74) 17-T-421................ 25.2 300,010 25,001
(75) 17-T-422................ 115 873,270 72,773
(76) 17-T-423................ 23.4 215,060 17,922
(77) 17-T-424................ 23.4 209,610 17,468
(78) 26-T-218................ 50.0 64,890 5,408
(79) 26-T-219................ 1.50 197,900 16,492
(80) 26-T-220................ 2,460 160,020 13,336
(81) 26-T-221................ 50.0 74,820 6,235
(82) 26-T-222................ 80.0 66,590 5,550
(83) 26-T-224................ 4.80 225,290 18,774
(84) 26-T-225................ 50.0 36,610 3,051
(85) 26-T-226................ 294 47,390 3,949
(86) 26-T-227................ 50.0 63,040 5,253
(87) 26-T-228................ 500 136,150 11,346
(88) 26-T-229................ 50.0 112,970 9,414
(89) 26-T-231................ 23.4 319,610 26,634
(90) 26-T-232................ 117 564,280 47,024
(91) 26-T-233................ 23.4 539,700 44,975
(92) 27-T-245................ 21.6 361,970 30,165
(93) 27-T-246................ 348 141,820 11,818
(94) 27-T-247................ 23.4 71,670 5,972
(95) 27-T-248................ 198 96,010 8,001
(96) 27-T-249................ 927 51,240 4,270
(97) 27-T-250................ 110 433,030 36,086
(98) 27-T-251................ 396 45,440 3,787
(99) 27-T-252................ 21.6 171,370 14,281
(100) 27-T-253............... 348 237,900 19,825
(101) 26-T-192............... 10.0 117,950 9,829
(102) 27-T-278............... 0.62 74,910 6,243
(103) 27-T-279............... 0.18 583,760 48,647
(104) 27-T-285............... 21.6 459,530 38,294
(105) 27-T-286............... 21.6 459,530 38,294
(106) 25-T-201............... 19.8 143,550 11,963
(107) 32-T-388............... 0.07 499,340 41,612
(108) 32-T-389............... 0.07 499,340 41,612
(109) 32-T-390............... 288 808,310 583,340
(110) 32-T-391............... 1.42 800,00 583,340
------------------------------------------------------------------------
a Tank not in use.
(B) The throughput shall be calculated as follows:
(1) Compute the monthly throughput for each tank by the 15th day of the following month.
(2) By the 15th day of each month, add the monthly throughputs for the 12 previous months to obtain the yearly throughput.
(ii) Recordkeeping. (A) On and after October 1, 1992, the owner and operator of the Nalco Chemical Company facility in Bedford Park, Illinois, shall keep the following records for all storage tanks. These records shall be compiled on a monthly basis, be retained at the facility for a period of 3 years, and be made available to the Administrator upon request.
(1) The molecular weight of vapor in each storage tank (Mv), the true vapor pressure at bulk liquid conditions for each tank (P), the paint factor (Fp), and their product. Fp shall be determined from Table 4.3–1 of “Compilation of Air Pollutant Emission Factors, Volume I: Stationary Point and Area Sources,” AP–42, September 1985.
(2) The monthly throughput.
(3) The total throughput per year for the 12 previous months.
(B) [Reserved]
(iii) Test Methods. (A) The true vapor pressure at bulk liquid temperature shall be determined by using the procedures specified in paragraph (a)(8) of this section.
(B) The molecular weight of vapor in the storage tank shall be determined by using Table 4.3–2 “Compilation of Air Pollutant Emission Factors, Volume I: Stationary Point and Area Sources,” AP–42, September 1985, or by analysis of vapor samples. Where mixtures of organic liquids are stored in a tank, Mv shall be estimated from the liquid composition using the following equation:
Where:
Ma=Molecular weight of pure component a;
Pa=Vapor pressure of pure component a;
Xa=Mole fraction of pure component a in the liquid;
Mb=Molecular weight of pure component b;
Pb=Vapor pressure of pure component b;
Xb=Mole fraction of pure component b in the liquid; and
Pt=Pa X2= Pb Xb.
(11) The control requirements in this paragraph apply to the fugitive emission sources listed in paragraph (x)(11)(i)(A) of this section at the Nalco Chemical Company facility in Bedfore Park, Illinois, instead of the control requirements in paragraph (x)(3) of this section.
(i) Production and Operation Restrictions.
(A) On and after October 1, 1992, all components (e.g., pumps, valves, flanges, pressure relief valves (PRV's), and open end lines) at the specified locations (e.g., Building 32—Tube Reactor System, etc.), and in the specified type of service (e.g., heavy liquid stratified, light liquid stratified, etc.) shall be limited by the maximum monthly hours in the following table:
(ii) Recordkeeping.
(A) On and after October 1, 1992, the owner and operator of the Nalco Chemical Company facility in Bedford Park, Illinois, shall keep the following records for all fugitive emission sources. These records shall be compiled on a monthly basis, be retained at the facility for a period of 3 years, and be made available to the Administrator upon request.
(1) The total number of hours of organic service for each component at each location specified in paragraphs (x)(11)(i)(A) (1) through (10) of this section.
(2) The vapor pressure of each organic compound in each component at each location specified in paragraphs (x)(11)(i)(A) (1) through (10) of this section.
(B) [Reserved]
(12) The control and recordkeeping and reporting requirements, as well as the test methods in this paragraph, apply to the gravure and screen press operations at the Meyercord Corporation (Meyercord) in Carol Stream, Illinois, instead of the requirements in paragraphs (x)(1) through (x)(5) of this section.
(i) After July 1, 1991, no materials which contain volatile organic material (VOM), including coatings, inks, and cleaning material, may be used at any gravure or screen press unless the total VOM emissions remain below 100 tons of VOM for every consecutive 365-day period, or fraction thereof, starting on July 1, 1991. A new 365-day period starts on each day. The VOM emissions, which are to be calculated on a daily basis, are to be added to the VOM emissions for the prior 364 days (but not including any day prior to July 1, 1991). VOM emissions are based upon the VOM content of the material and the volume of material used. The effect of add-on control equipment is not considered in calculating VOM emissions; that is, the VOM emissions are to be determined as if the press(es) do(es) not have add-on control equipment. The applicable test methods and procedures specified in paragraph (a)(4) of this section are to be used in determining daily VOM emissions.
(ii) The VOM content of each coating, ink, and cleaning solution shall be determined by the applicable test methods and procedures specified in paragraph (a)(4) of this section to establish the records required under paragraph (x)(12)(ii) of this section. Beginning on July 1, 1991, the owner or operator of the subject presses shall collect and record all of the following information each day and maintain the information at the facility for 3 years:
(A) The name and identification number of each coating, ink, and cleaning solution as applied on any press.
(B) The pounds (lbs) of VOM per gallon of each coating, ink, and cleaning solution (minus water and any compounds which are specifically exempted from the definition of VOM) as applied on any press.
(C) The total gallons of each coating, ink, and cleaning solution (minus water and any compounds which are specifically exempted from the definition of VOM) used per day.
(D) The total lbs of VOM contained in the volume of each coating, ink, and cleaning solution used per day on any press. The lbs of VOM per day is to be calculated by multiplying the lbs of VOM per gallon (minus water and any compounds which are specifically exempted from the definition of VOM) times the gallons (minus water and any compounds which are specifically exempted from the definition of VOM) used per day.
(E) The total lbs of VOM per day from all coatings, inks, and cleaning solutions used on all presses. The total lbs of VOM per day is to be obtained by adding the lbs of VOM per day contained in all coatings, inks, and cleaning solutions.
(F) Within 7 days after each 365-day period, the VOM emissions (as calculated in paragraph (x)(12)(ii)(E)) of this section before add-on control, from the 365-day period, are to be determined.
Starting on July 7, 1992, VOM emissions are to be determined for the 365 days ending 7 days earlier. Each day concludes a new 365-day period. However, no VOM emissions are to be included for any days prior to July 1, 1991. For example, on July 17, 1991, the emissions from July 1, through July 10, 1991, are to be included, whereas on January 7, 1994, the emissions from January 1, 1993, through December 31, 1993, are to be included.
(13) The control and recordkeeping and reporting requirements, as well as the test methods in this paragraph, apply to the sheet fed cold set presses and web heatset presses at the Wallace Computer Services, Inc. (Wallace) printing and binding plant in Hillside, Illinois, instead of the requirements in 40 CFR 52.741(h) and 40 CFR 52.741(x)(1) through 40 CFR 52.741(x)(5).
(i) After July 1, 1991, no inks shall at any time be applied, at the presses indicated below, which exceed the pounds (lbs) volatile organic material (VOM) per gallon of ink (minus water and any compounds which are specifically exempted from the definition of VOM) limit established for each press. After July 1, 1991, the yearly volume of ink used at each press, in gallons of ink (minus water and any compounds which are specifically exempted from the definition of VOM) per year, shall not exceed the gallons per year limit established below for each press. The yearly volume of ink used per press is to be calculated according to the procedure in paragraph (x)(13)(iii) of this section.
------------------------------------------------------------------------
Lbs VOM/
Press gallon Gallons/
ink year ink
------------------------------------------------------------------------
14.................................................. 1.68 276
16.................................................. 1.68 1896
22.................................................. 3.01 2712
23.................................................. 3.01 13140
25.................................................. 3.01 12720
26.................................................. 3.01 4764
------------------------------------------------------------------------
(ii) After July 1, 1991, no materials (other than those inks subject to the limits in paragraph (x)(13)(i)) of this section, shall at any time be applied or used, at the presses indicated below, which exceed the lbs VOM per gallon of material (minus water and any compounds which are specifically exempted from the definition of VOM) limit established for each press. After July 1, 1991, the yearly volume of material (excluding ink and water) used at each press, in gallons of material (minus water and any compounds which are specifically exempted from the definition of VOM) per year, shall not exceed the gallons per year limit established for each press. The yearly volume of material (excluding ink and water) used per press is to be calculated according to the procedure in paragraph (x)(13)(iii) of this section.
------------------------------------------------------------------------
Lbs VOM/ Gallons/
Press gallon year
material material
------------------------------------------------------------------------
14................................................. 6.9 612
16................................................. 6.9 8,340
22................................................. 7.1 360
23................................................. 7.1 480
25................................................. 7.1 516
26................................................. 7.1 1,848
------------------------------------------------------------------------
(iii) The yearly volume of ink/material used is to be calculated as follows:
(A) Compute the volume of ink/material used each month per press by the 15th of the following month.
(B) By the 15th of each month, add the monthly ink/material usage per press for the 12 previous months (to obtain the yearly volume of ink used).
(iv) Beginning on July 1, 1991, the owner and operator of Wallace's plant in Hillside, Illinois, shall keep the following records for each press for each month. All records shall be retained by Wallace for 3 years and shall be made available to the Administrator on request:
(A) The name and identification number of each ink, fountain solution, fountain solution additive, cleaning solvent, and other VOM containing material as applied or used.
(B) The weight of VOM per volume of each ink, fountain solution, fountain solution additive, cleaning solvent, and each other VOM containing material (minus water and any compounds which are specifically exempted from the definition of VOM) as applied or used each month.
(C) The volume of ink (minus water and any compounds which are specifically exempted from the definition of VOM) as applied each month.
(D) The total volume of miscellaneous VOM containing materials (minus water and any compounds which are specifically exempted from the definition of VOM), other than inks, that are used each month.
(v) Any record showing a violation of paragraph (x)(13)(i) or (x)(13)(ii) of this section shall be reported by sending a copy of such record to the Administrator within 30 days of the violation.
(vi) To determine compliance with paragraphs (x)(13)(i) and (x)(13)(ii) of this section and to establish the records required under paragraph (x)(13)(iv) of this section the VOM content of each ink and miscellaneous VOM containing material shall be determined by the applicable test methods and procedures specified in paragraph (a)(4) of this section.
(14) The control and recordkeeping and reporting requirements, as well as the test methods in this paragraph, apply to the power-operated silk screen presses, the hand screen presses, the screen adhesive printing lines, the Andreotti rotogravure press, the Halley Rotogravure press, and the Viking press at the American Decal and Manufacturing Company's plant in Chicago, Illinois, instead of the requirements in paragraphs (h) and (x)(1) through (x)(5) of this section. The emissions from the sources listed above (in paragraph (x)(14) of this section) are to be included in the calculation of “maximum theoretical emissions” for determining applicability for any other sources (for which applicability is based on the quantity of maximum theoretical emissions) at American Decal and Manufacturing Company's Chicago plant not included in paragraph (x)(14) of this section.
(i) After July 24, 1992, no inks, coatings, thinner, clean-up material or other VOC-containing material shall at any time be applied, at the presses/printing lines listed above (in paragraph (x)(14) of this section), which exceed the VOC content (in percent by weight VOC) limit established below. After July 24, 1992, the yearly usage (in weight of material applied) of ink, coating, thinner, clean-up material, and other VOC-containing material, shall not exceed the applicable pounds per year limit established below. The yearly weight of ink, coating, thinner, clean-up material, and other VOC-containing material is to be calculated according to the procedure in paragraph (x)(14)(ii) of this section.
------------------------------------------------------------------------
Weight
Material Usage Percent
(lbs/yr) VOC
------------------------------------------------------------------------
#6 ink.............................................. 9,076 56.8
#7 ink.............................................. 1,278 54.2
#2 ink.............................................. 2,911 72.7
Blue N.C. lacq...................................... 394 64.3
Black M lacq........................................ 753 61.6
4B9L Clear.......................................... 2,451 77.1
4B9L H Clear........................................ 3,360 75.0
Flow-Out Agent...................................... 1,795 97.1
D.S. Stamp lacq..................................... 1,047 62.0
Dull write-on....................................... 86 71.6
AH-16............................................... 621 84.5
Thinner (#7,6)...................................... 2,350 100.0
Exon 470............................................ 1,668 65.4
9L Clear............................................ 2,451 77.1
White M lacq........................................ 3,467 47.0
Tedlar Gr. Vehicle.................................. 1,050 66.7
TH-98............................................... 22,047 73.2
TH-57............................................... 59 69.5
TH-14M.............................................. 16,520 0.7
PS 160.............................................. 10,644 3.0
#1 tint............................................. 4,872 69.3
#2 tint............................................. 4,256 83.7
Roto Color.......................................... 13,884 62.0
1st SS White........................................ 25,740 51.5
2nd SS White........................................ 25,740 51.5
Clean Up............................................ 108,742 100.0
Other Materials..................................... 400 100.0
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(ii) The yearly weight of material used is to be calculated as follows:
(A) Compute the weight of each ink, coating, thinner, clean-up material, and other VOC-containing material used each month by the 15th of the following month.
(B) By the 15th of each month, add the monthly usage (in pounds) for each ink, coating, thinner, clean-up material, and other VOC-containing material for the twelve previous months (to obtain the yearly weight of each ink, coating, thinner, clean-up material used). A comparison of these yearly usage levels (in pounds) with purchase records must be made to ensure the accuracy of the monthly usage levels (in pounds) obtained to satisfy paragraph (x)(14)(ii)(A) of this section.
(iii) Beginning on August 1, 1992, the owner and operator of the American Decal and Manufacturing Company plant in Chicago, Illinois, shall keep the following records for each ink, coating, thinner, clean-up material, and other VOC-containing material for each month. All records shall be kept by the American Decal and Manufacturing Company for 3 years and shall be made available to the Administrator on request:
(A) The name and identification number of each ink, coating, thinner, clean-up material, and other VOC-containing material as applied or used.
(B) The weight percent VOC of each ink, coating, thinner, clean-up material, and each other VOC-containing material as applied or used each month.
(C) The as applied weight of each ink, coating, thinner, clean-up material, and other VOC-containing material used each month.
(iv) Any record showing a violation of paragraph (x)(14)(i) of this section after October 20, 1995 shall be reported by sending a copy of such record to the Administrator within 30 days of the violation.
(v) To determine compliance with paragraph (x)(14)(i) of this section and to establish the records required under paragraph (x)(14)(iii) of this section, the weight percent VOC of each ink, coating, thinner, clean-up material, and other VOC-containing material shall be determined by the applicable test methods and procedures specified in paragraph (a)(4) of this section. Any material reported to be 100 percent VOC does not have to be tested for weight percent VOC.
(y) Recordkeeping and reporting for non-CTG sources—(1) Exempt emission sources. Upon request by the Administrator, the owner or operator of an emission source which is exempt from the requirements of paragraphs (u), (v), (w), (x), or (e)(3)(ii) of this section shall submit records to the Administrator within 30 calendar days from the date of the request that document that the emission source is exempt from those requirements.
(2) Subject emission sources. (i) Any owner or operator of a VOM emission source which is subject to the requirements of paragraph (u), (v), (w) or (x) of this section and complying by the use of emission capture and control equipment shall comply with the following:
(A) By July 1, 1991, or upon initial start-up of a new emission source, the owner or operator of the subject VOM emission source shall perform all tests and submit to the Administrator the results of all tests and calculations necessary to demonstrate that the subject emission source will be in compliance on and after July 1, 1991, or on and after the initial start-up date.
(B) On and after July 1, 1991, or on and after the initial start-up date, the owner or operator of a subject VOM emission source shall collect and record all of the following information each day and maintain the information at the facility for a period of three years:
(1) Control device monitoring data.
(2) A log of operating time for the capture system, control device, monitoring equipment and the associated emission source.
(3) A maintenance log for the capture system, control device and monitoring equipment detailing all routine and non-routine maintenance performed including dates and duration of any outages.
(C) On and after July 1, 1991, the owner or operator of a subject VOM emission source shall notify the Administrator in the following instances:
(1) Any record showing a violation of the requirements of paragraphs (u), (v), (w), or (x) of this section shall be reported by sending a copy of such record to the Administrator within 30 days following the occurrence of the violation.
(2) At least 30 calendar days before changing the method of compliance with paragraphs (u) or (x) of this section from the use of capture systems and control devices to the use of complying coatings, the owner or operator shall comply with all requirements of paragraph (y)(2)(ii)(A) of this section. Upon changing the method of compliance with paragraphs (u) or (x) of this section from the use of capture systems and control devices to the use of complying coatings, the owner or operator shall comply with all requirements of paragraph (y)(2)(ii) of this section.
(ii) Any owner or operator of a coating line which is subject to the requirements of paragraphs (u) or (x) of this section and complying by means of the daily-weighted average VOM content limitation shall comply with the following:
(A) By July 1, 1991, or upon initial start-up of a coating line subject to paragraph (u) or (x) of this section; the owner or operator of the subject coating line shall certify to the Administrator that the coating line will be in compliance on and after July 1, 1991, or on and after the initial start-up date. Such certification shall include:
(1) The name and identification number of each coating line which will comply by means of the daily-weighted average VOM content limitation.
(2) The name and identification number of each coating as applied on each coating line.
(3) The weight of VOM per volume and the volume of each coating (minus water and any compounds which are specifically exempted from the definition of VOM) as applied each day on each coating line.
(4) The instrument or method by which the owner or operator will accurately measure or calculate the volume of each coating as applied each day on each coating line.
(5) The method by which the owner or operator will create and maintain records each day as required in paragraph (y)(2)(ii)(B) of this section.
(6) An example of the format in which the records required in paragraph (y)(2)(ii)(B) of this section will be kept.
(B) On and after July 1, 1991, or on and after the initial start-up date, the owner or operator of a subject coating line shall collect and record all of the following information each day for each coating line and maintain the information at the facility for a period of three years:
(1) The name and identification number of each coating as applied on each coating line.
(2) The weight of VOM per volume and the volume of each coating (minus water and any compounds which are specifically exempted from the definition of VOM) as applied each day on each coating line.
(3) The daily-weighted average VOM content of all coatings as applied on each coating line as defined in paragraph (a)(3) of this section.
(C) On and after July 1, 1991, the owner or operator of a subject coating line shall notify the Administrator in the following instances:
(1) Any record showing violation of the requirements of paragraph (u) or (x) of this section shall be reported by sending a copy of such record to the Administrator within 30 days following the occurrence of the violation.
(2) At least 30 calendar days before changing the method of compliance with paragraph (u) or (x) of this section from the use of complying coatings to the use capture systems and control devices, the owner or operator shall comply with all requirements of paragraph (y)(2)(i)(A) of this section. Upon changing the method of compliance with paragraphs (u) or (x) of this section from the use of complying coatings to the use capture systems and control devices, the owner or operator shall comply with all requirements of paragraph (y)(2)(i) of this section.
(iii) Any owner or operator of a VOM emission source which is subject to the requirements of paragraphs (u), (v), (w) or (x) of this section and complying by means of an alternative control plan which has been approved by the Administrator as a SIP or FIP revision shall comply with the recordkeeping and reporting requirements specified in the altenative control plan.
(z) Rules stayed. Not withstanding any other provision of this subpart, the effectiveness of the following rules is stayed as indicated below.
(1) [Reserved]
(2) Compliance with all of 40 CFR 52.741 is stayed for 60 days (July 1, 1991, until August 30, 1991) as it pertains to the following parties: The Illinois Environmental Regulatory Group including its approximately 40 member firms; Allsteel, Incorporated; Riverside Laboratories, Incorporated; the Printing Industry of Illinois/Indiana Association including its member firms, and R.R. Donnelley & Sons Company; the rules applicable to General Motors Corporation; Reynolds Metals Company; Stepan Company; and Duo-Fast Corporation. Final compliance for these parties is extended 60 days from July 1, 1991 until August 30, 1991.
(3) The following rules are stayed from July 23, 1991, until USEPA completes its reconsideration as indicated:
(i) 40 CFR 52.741(e) only as it applies to Duo-Fast Corporation's Franklin Park, Illinois “power-driven metal fastener” manufacturing facility, and
(ii) 40 CFR 52.741 (w) and (y) only as it applies to Stepan Company's miscellaneous organic chemical manufacturing processes at its manufacturing facility located near Millsdale, Illinois.
When USEPA concludes its reconsideration, it will publish its decision and any actions required to effectuate that decision in the Federal Register.
(4)–(5) [Reserved]
Appendix A—List of Chemicals Defining Synthetic Organic Chemical and Polymer Manufacturing
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OCPDB No.\1\ Chemical
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20..................................... Acetal.
30..................................... Acetaldehyde.
40..................................... Acetaldol.
50..................................... Acetamide.
65..................................... Acetanilide.
70..................................... Acetic acid.
80..................................... Acetic anhydride.
90..................................... Acetone.
100.................................... Acetone cyanohydrin.
110.................................... Acetonitrile.
120.................................... Acetophenone.
125.................................... Acetyl chloride.
130.................................... Acetylene.
140.................................... Acrolein.
150.................................... Acrylamide.
160.................................... Acrylic acid & esters.
170.................................... Acrylonitrile.
180.................................... Adipic acid.
185.................................... Adiponitrile.
190.................................... Alkyl naphthalenes.
200.................................... Allyl alcohol.
210.................................... Allyl chloride.
220.................................... Aminobenzoic acid.
230.................................... Aminoethylethanolamine.
235.................................... p-aminophenol.
240.................................... Amyl acetates.
250.................................... Amyl alcohols.
260.................................... Amyl amine.
270.................................... Amyl chloride.
280.................................... Amyl mercaptans.
290.................................... Amyl phenol.
300.................................... Aniline.
310.................................... Aniline hydrochloride.
320.................................... Anisidine.
330.................................... Anisole.
340.................................... Anthranilic acid.
350.................................... Anthraquinone.
360.................................... Benzaldehyde.
370.................................... Benzamide.
380.................................... Benzene.
390.................................... Benzenedisulfonic acid.
400.................................... Benzene-sulfonic acid.
410.................................... Benzil.
420.................................... Benzilic acid.
430.................................... Benzoic acid.
440.................................... Benzoin.
450.................................... Bennzonitrile.
460.................................... Benzophenone.
480.................................... Benzotrichloride.
490.................................... Benzoyl chloride.
500.................................... Benzyl chalcohol.
510.................................... Benzyl amine.
520.................................... Benzyl benzoate.
530.................................... Benzyl chloride.
540.................................... Benzyl dichloride.
550.................................... Biphenyl.
560.................................... Bisphenol A.
570.................................... Bromobenzene.
580.................................... Bromonaphthalene.
590.................................... Butadiene.
592.................................... 1-butene.
600.................................... n-butyl acetate.
630.................................... n-butyl acrylate.
640.................................... n-butyl alcohol.
650.................................... s-butyl alcohol.
660.................................... t-butyl alcohol.
670.................................... n-butylamine.
680.................................... s-butylamine.
690.................................... t-butylamine.
700.................................... p-pert-butyl benzoic acid.
750.................................... n-butyraldehyde.
760.................................... Butyric acid.
770.................................... Butyric anhydride.
780.................................... Butyronitrile.
785.................................... Caprolactam.
790.................................... Carbon disulfide.
800.................................... Carbon tetrabromide.
810.................................... Carbon tetrachloride.
820.................................... Cellulose acetate.
840.................................... Chloroacetic acid.
850.................................... m-chloroaniline.
860.................................... o-chloroaniline.
870.................................... p-chloroaniline.
880.................................... Chlorobenzaldehyde.
890.................................... Chlorobenzene.
900.................................... Chlorobenzoic acid.
905.................................... Chlorobenzotrichloride.
910.................................... Chlorobenzoyl chloride.
920.................................... Chlorodifluoroethane.
921.................................... Chlorodifluoromethane.
930.................................... Chloroform
940.................................... Chloronaphthalene.
950.................................... o-chloronitrobenzene.
951.................................... p-chloronitrobenzene.
960.................................... Chlorophenols.
964.................................... Chloroprene.
965.................................... Chlorosulfonic acid.
970.................................... m-chlorotoluene. (continued)