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(continued)
2. For a catalytic vapor incinerator, the design analysis shall consider the vent stream composition, constituent concentrations, and flow rate. The design analysis shall also establish the design minimum and average temperatures across the catalyst bed inlet and outlet.
3. For a boiler or process heater, the design analysis shall consider the vent stream composition, constituent concentrations, and flow rate. The design analysis shall also establish the design minimum and average flame zone temperatures, combustion zone residence time, and description of method and location where the vent stream is introduced into the combustion zone.
4. For a flare, the design analysis shall consider the vent stream composition, constituent concentrations, and flow rate. The design analysis shall also consider the requirements specified in Section 66264.1033(d).
5. For a condenser, the design analysis shall consider the vent stream composition, constituent concentrations, flow rate, relative humidity, and temperature. The design analysis shall also establish the design organic compound concentration level, design average temperature of the condenser exhaust vent system, and design average temperatures of the coolant fluid at the condenser inlet and outlet.
6. For a carbon adsorption system such as a fixed-bed adsorber that regenerates the carbon bed directly on-site in the control device, the design analysis shall consider the vent stream composition, constituent concentrations, flow rate, relative humidity, and temperature. The design analysis shall also establish the design exhaust vent stream organic compound concentration level, number, and capacity of carbon beds, type and working capacity of activated carbon used for carbon beds, design total steam flow over the period of each complete carbon bed regeneration cycle, duration of the carbon bed steaming and cooling/drying cycles, design carbon bed temperature after regeneration, design carbon bed regeneration time, and design service life of carbon.
7. For a carbon adsorption system such as a carbon canister that does not regenerate the carbon bed directly on-site in the control device, the design analysis shall consider the vent stream composition, constituent concentrations, flow rate, relative humidity, and temperature. The design analysis shall also establish the design outlet organic concentration level, capacity of carbon bed, type and working capacity of activated carbon used for carbon bed, and design carbon replacement interval based on the total carbon working capacity of the control device and source operating schedule.
(D) A statement signed and dated by the owner or operator certifying that the operating parameters used in the design analysis reasonably represent the conditions that exist when the hazardous waste management unit is or would be operating at the highest load or capacity level reasonably expected to occur.
(E) A statement signed and dated by the owner or operator certifying that the control device is designed to operate at an efficiency of 95 percent or greater unless the total organic concentration limit of Section 66264.1032(a) is achieved at an efficiency less than 95 weight percent or the total organic emission limits of Section 66264.1032(a) for affected process vents at the facility can be attained by a control device involving vapor recovery at an efficiency less than 95 weight percent. A statement signed and dated by the control device manufacturer or vendor certifying that the control equipment meets the design specifications may be used to comply with this requirement.
(F) If performance tests are used to demonstrate compliance, all test results.
(c) Design documentation and monitoring, operating, and inspection information for each closed-vent system and control device required to comply with the provisions of this chapter shall be recorded and kept up-to-date in the facility operating record. The information shall include:
(1) description and date of each modification that is made to the closed-vent system or control device design;
(2) identification of operating parameter, description of monitoring device, and diagram of monitoring sensor location or locations used to comply with Section 66264.1033(f)(1) and (f)(2);
(3) monitoring, operating, and inspection information required by subsections (f) through (k) of Section 66264.1033;
(4) date, time, and duration of each period of control device operation, when any monitored parameter exceeds the value established in the control device design analysis as specified below:
(A) for a thermal vapor incinerator designed to operate with a minimum residence time of 0.50 second at a minimum temperature of 760 degrees C, period when the combustion temperature is below 760 degrees C;
(B) for a thermal vapor incinerator designed to operate with an organic emission reduction efficiency of 95 weight percent or greater, period when the combustion zone temperature is more than 28 degrees C below the design average combustion zone temperature established as a requirement of subsection (b)(4)(C)1 of this section;
(C) for a catalytic vapor incinerator, period when:
1. temperature of the vent stream at the catalyst bed inlet is more than 28 degrees C below the average temperature of the inlet vent stream established as a requirement of subsection (b)(4)(C)2 of this section; or
2. temperature difference across the catalyst bed is less than 80 percent of the design average temperature difference established as a requirement of subsection (b)(4)(C)2 of this section; and
(D) for a boiler or process heater, period when:
1. flame zone temperature is more than 28 degrees C below the design average flame zone temperature established as a requirement of subsection (b)(4)(C)3 of this section; or
2. position changes where the vent stream is introduced to the combustion zone from the location established as a requirement of paragraph (b)(4)(C)3 of this section; and
(E) for a flare, period when the pilot flame is not ignited;
(F) for a condenser that complies with Section 66264.1033(f)(2)(F)1, period when the organic compound concentration level or readings of organic compounds in the exhaust vent stream from the condenser are more than 20 percent greater than the design outlet organic compound concentration level established as a requirement of paragraph (b)(4)(C)5 of this section;
(G) for a condenser that complies with Section 66264.1033(f)(2)(F)2, period when:
1. temperature of the exhaust vent system stream from the condenser is more than 6 degrees C above the design average exhaust vent system stream temperature established as a requirement of subsection (b)(4)(C)5 of this section; or
2. temperature of the coolant fluid exiting the condenser is more than 6 degrees C above the design average coolant fluid temperature at the condenser outlet established as a requirement of subsection (b)(4)(C)5 of this section; and
(H) for a carbon adsorption system such as a fixed-bed carbon adsorber that regenerates the carbon bed directly on-site in the control device and complies with Section 66264.1033(f)(2)(G)1, period when the organic compound concentration level or readings of organic compounds in the exhaust vent system from the carbon bed are more than 20 percent greater than the design exhaust vent stream organic compound concentration level established as a requirement of subsection (b)(4)(C)6 of this section;
(I) for a carbon adsorption system such as a fixed-bed carbon adsorber that regenerates the carbon bed directly on-site in the control device and complies with Section 66264.1033(f)(2)(G)(2), period when the vent stream continues to flow through the control device beyond the pre-determined carbon bed regeneration time established as a requirement of subsection (b)(4)(C)6 of this section;
(5) explanation for each period recorded under subsection (c)(4) of this section the cause for control device operating parameter exceeding the design value and the measure implemented to correct the control device operation;
(6) for a carbon adsorption system operated subject to requirements specified in Section 66264.1033(g) or Section 66264.1033(h)(2), date when existing carbon in the control device is replaced with fresh carbon;
(7) for a carbon adsorption system operated subject to requirements specified in Section 66264.1033(h)(1), a log that records:
(A) date and time when control device is monitored for carbon breakthrough and the monitoring device reading;
(B) date when existing carbon in the control device is replaced with fresh carbon; and
(8) date of each control device start-up and shutdown.
(9) an owner or operator designating any components of a closed-vent system as unsafe to monitor pursuant to Section 66264.1033(o) shall record in a log that is kept in the facility operating record the identification of closed-vent system components that are designated as unsafe to monitor in accordance with the requirements of Section 66264.1033(o), an explanation for each closed-vent system component stating why the closed-vent system component is unsafe to monitor, and the plan for monitoring each closed-vent system component.
(10) when each leak is detected as specified in Section 66264.1033(l), the following information shall be recorded:
(A) the instrument identification number, the closed-vent system component identification number, and the operator name, initials, or identification number.
(B) the date the leak was detected and the date of first attempt to repair the leak.
(C) the date of successful repair of the leak.
(D) maximum instrument reading measured by Method 21 of 40 CFR part 60, appendix A after it is successfully repaired or determined to be nonrepairable.
(E) "Repair delayed" and the reason for the delay if a leak is not repaired within 15 calendar days after discovery of the leak.
1. the owner or operator may develop a written procedure that identifies the conditions that justify a delay of repair. In such cases, reasons for delay of repair may be documented by citing the relevant sections of the written procedure.
2. if delay of repair was caused by depletion of stocked parts, there must be documentation that the spare parts were sufficiently stocked on-site before depletion and the reason for depletion.
(d) Records of the monitoring, operating, and inspection information required by subsections (c)(3) through (c)(10) of this section shall be maintained by the owner or operator for at least 3 years following the date of each occurrence, measurement, maintenance, corrective action, or record.
(e) For a control device other than a thermal vapor incinerator, catalytic vapor incinerator, flare, boiler, process heater, condenser, or carbon adsorption system, the Department will specify the appropriate recordkeeping requirements.
(f) Up-to-date information and data used to determine whether or not a process vent is subject to the requirements in Section 66264.1032, including supporting documentation as required by Section 66264.1034(d)(2), when application of the knowledge of the nature of the hazardous waste stream or the process by which it was produced is used, shall be recorded in a log that is kept in the facility operating record.
Note: Authority cited: Sections 25150, 25159, 25159.5, 25245 and 58012, Health and Safety Code. Reference: Sections 25150, 25159 and 25159.5, Health and Safety Code; and 40 CFR section 264.1035.25150,
s 66264.1036. Reporting Requirements.
(a) A semiannual report shall be submitted to the Department by owners and operators subject to the requirements of this article. The report shall be submitted by first week of February and August of each year. The report shall include the following information:
(1) the identification number, name, and address of the facility; and
(2) for each month during the semiannual reporting period:
(A) dates when any control device exceeded or operated outside of the design specifications, as defined in Section 66264.1035(c)(4) and as indicated by the control device monitoring required by Section 66264.1033(f) for more than 24 hours;
(B) dates when any flares operated with visible emissions as defined in Section 66264.1033(d) and as determined by Method 22 monitoring;
(C) the duration and cause of each exceedance or visible emissions; and
(D) any corrective measures taken.
(b) If, during the semiannual reporting period, the control device does not exceed or operate outside of the design specifications as defined in Section 66264.1035(c)(4) for more than 24 hours or a flare does not operate with visible emissions as defined in Section 66264.1033(d), a report to the Department is not required.
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR section 264.1036.
s 66264.1050. Applicability.
(a) The regulations in this article apply to owners and operators of facilities that treat, store, or dispose of RCRA hazardous wastes (except as provided in Section 66264.1).
(b) Except as provided in Section 66264.1064(k), this article applies to equipment that contains or contacts RCRA hazardous wastes with organic concentrations of at least 10 percent by weight that are managed in:
(1) units that are subject to the permitting requirements of Chapter 20; or
(2) hazardous waste recycling units that are located on hazardous waste management facilities otherwise subject to the federal RCRA TSDF permitting requirements of Chapter 20.
(c) If the owner or operator of equipment subject to the requirements of Sections 66264.1052 through 66264.1065 has received a permit under Section 25200 of the H&SC, requirements of Sections 66264.1052 through 66264.1065 shall be incorporated when the permit is reissued under Section 66271.14 or reviewed under Section 66270.50.
(d) Each piece of equipment to which this article applies shall be marked in such a manner that it can be distinguished readily from other pieces of equipment.
(e) Equipment that is in vacuum service is exempt from the requirements of Section 66264.1052 through Section 66264.1060 if it is identified as required in Section 66264.1064(g)(5).
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR section 264.1050.
s 66264.1052. Standards: Pumps in Light Liquid Service.
(a)(1) Each pump in light liquid service shall be monitored monthly to detect leaks by the methods specified in Section 66264.1063(b), except as provided in subsections (d), (e), and (f) of this section.
(2) Each pump in light liquid service shall be checked by visual inspection each calendar week for indications of liquids dripping from the pump seal.
(b)(1) If an instrument reading of 10,000 ppm or greater is measured, a leak is detected.
(2) If there are indications of liquids dripping from the pump seal, a leak is detected.
(c)(1) When a leak is detected, it shall be repaired as soon as practicable, but not later than 15 calendar days after it is detected, except as provided in Section 66264.1059.
(2) A first attempt at repair (e.g., tightening the packing gland) shall be made no later than one day (24 hours) after each leak is detected.
(d) Each pump equipped with a dual mechanical seal system that includes a barrier fluid system is exempt from the requirements of subsection (a) of this section, provided the following requirements are met:
(1) each dual mechanical seal system shall be:
(A) operated with the barrier fluid at a pressure that is at all times greater than the pump stuffing box pressure;
(B) equipped with a barrier fluid degassing reservoir that is connected by a closed-vent system to a control device that complies with the requirements of Section 66264.1060; or
(C) equipped with a system that purges the barrier fluid into a hazardous waste stream with no detectable emissions to the atmosphere.
(2) The barrier fluid system shall not be a hazardous waste with organic concentrations 10 percent or greater by weight.
(3) Each barrier fluid system shall be equipped with a sensor that will detect failure of the seal system, the barrier fluid system, or both.
(4) Each pump shall be checked by visual inspection, each calendar week, for indications of liquids dripping from the pump seals.
(5)(A) Each sensor as described in subsections (d)(3) of this section shall be checked daily or be equipped with an audible alarm that shall be checked monthly to ensure that it is functioning properly.
(B) The owner or operator shall determine, based on design considerations and operating experience, a criterion that indicates failure of the seal system, the barrier fluid system, or both.
(6)(A) If there are indications of liquids dripping from the pump seal or the sensor indicates failure of the seal system, the barrier fluid system, or both based on the criterion determined in subsection (d)(5)(B) of this section, a leak is detected.
(B) When a leak is detected, it shall be repaired as soon as practicable, but not later than 15 calendar days after it is detected, except as provided in Section 66264.1059.
(C) A first attempt at repair (e.g., relapping the seal) shall be as soon as possible, to minimize escape of hazardous constituents to the environment, but not later than 24 hours after each leak is detected.
(e) Any pump that is designated, as described in Section 66264.1064(g)(2), for no detectable emissions, as indicated by an instrument reading of less than 500 ppm above background, is exempt from the requirements of subsections (a), (c), and (d) of this section if the pump meets the following requirements:
(1) the pump shall have no externally actuated shaft that shall penetrate the pump housing;
(2) the pump shall operate with no detectable emissions as indicated by an instrument reading of less than 500 ppm above background as measured by the methods specified in Section 66264.1063(c); and
(3) the pump must be tested for compliance with subsection (e)(2) of this section initially upon designation, annually, and at other times as required by the Department.
(f) If any pump is equipped with a closed-vent system capable of capturing and transporting any leakage from the seal or seals to a control device that complies with the requirements of Section 66264.1060, it is exempt from the requirements of subsections (a) through (e) of this section.
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR section 264.1052.
s 66264.1053. Standards: Compressors.
(a) Each compressor shall be equipped with a seal system that includes a barrier fluid system and that prevents leakage of total organic emissions to the atmosphere, except as provided in subsections (h) and (i) of this section.
(b) Each compressor seal system as required in subsection (a) of this section shall be:
(1) operated with the barrier fluid at a pressure that is at all times greater than the compressor stuffing box pressure; or
(2) equipped with a barrier fluid system that is connected by a closed-vent system to a control device that complies with the requirements of Section 66264.1060; or
(3) equipped with a system that purges the barrier fluid into a hazardous waste stream with no detectable emissions to the atmosphere.
(c) The barrier fluid shall not be a hazardous waste with organic concentrations ten percent or greater by weight.
(d) Each barrier fluid system as described in subsections (a) through (c) of this section shall be equipped with a sensor that will detect failure of the seal system, barrier fluid system or both.
(e)(1) Each sensor as required in subsection (d) of this section shall be checked daily or shall be equipped with an audible alarm that shall be checked monthly to ensure that it is functioning properly unless the compressor is located within the boundary of an unstaffed plant site, in which case the sensor shall be checked daily.
(2) The owner or operator shall determine, based on design considerations and operating experience, a criterion that indicates failure of the seal system, the barrier fluid system, or both.
(f) If the sensor indicates failure of the seal system, the barrier fluid system, or both based on the criterion determined under subsection (e)(2) of this section, a leak is detected.
(g)(1) When a leak is detected, it shall be repaired as soon as practicable, but not later than 15 calendar days after it is detected, except as provided in Section 66264.1059.
(2) A first attempt at repair (e.g., tightening the packing gland) shall be made as soon as possible, to minimize escape of hazardous constituents to the environment, but no later than 24 hours after each leak is detected.
(h) A compressor is exempt from the requirements of subsections (a) and (b) of this section if it is equipped with a closed-vent system capable of capturing and transporting any leakage from the seal to a control device that complies with the requirements of Section 66264.1060, except as provided in subsection (i) of this section.
(i) Any compressor that is designated, as described in Section 66264.1064(g)(2), for no detectable emissions as indicated by an instrument reading of less than 500 ppm above background, is exempt from the requirements of subsections (a) through (h) of this section if the compressor:
(1) is determined to be operating with no detectable emissions, as indicated by an instrument reading of less than 500 ppm above background, as measured by the method specified in Section 66264.1063(c); and
(2) is tested for compliance with subsection (i)(1) of this section initially upon designation, annually, and at any other time required by the Department upon a determination by the Department that testing for compliance is necessary to protect human health or the environment.
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR section 264.1053.
s 66264.1054. Standards: Pressure Relief Devices in Gas/Vapor Service.
(a) Except during pressure releases, each pressure relief device in gas/vapor service shall be operated with no detectable emissions, as indicated by an instrument reading of less than 500 ppm above background, as measured by the method specified in Section 66264.1063(c).
(b)(1) After each pressure release, the pressure relief device shall be returned to a condition of no detectable emissions, as indicated by an instrument reading of less than 500 ppm above background, as soon as practicable, but no later than 24 hours after each pressure release, except as provided in Section 66264.1059.
(2) No later than 24 hours after the pressure release, the pressure relief device shall be monitored to confirm the condition of no detectable emissions, as indicated by an instrument reading of less than 500 ppm above background, as measured by the method specified in Section 66264.1063(c).
(c) Any pressure relief device that is equipped with a closed-vent system capable of capturing and transporting leakage from the pressure re lief device to a control device as described in Section 66264.1060 is exempt from the requirements of subsections (a) and (b) of this section.
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR section 264.1054.
s 66264.1055. Standards: Sampling Connecting Systems.
(a) Each sampling connection system shall be equipped with a closed purge system or closed-vent system.
(b) Each closed-purge system or closed-vent system as required in subsection (a) shall:
(1) return the purged hazardous waste stream directly to the hazardous waste management process line with no detectable emissions to atmosphere; or
(2) collect and recycle the purged hazardous waste stream with no detectable emissions to atmosphere; or
(3) be designed and operated to capture and transport all the purged hazardous waste stream to a control device that complies with the requirements of Section 66264.1060.
(c) In situ sampling systems are exempt from the requirements of subsections (a) and (b) of this section.
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR section 264.1055.
s 66264.1056. Standards: Open-ended Valves or Lines.
(a)(1) Each open-ended valve or line shall be equipped with a cap, blind flange, plug, or a second valve.
(2) The cap, blind flange, plug, or second valve shall seal the open end at all times except during operations requiring hazardous waste stream flow through open-ended valve or line.
(b) Each open-ended valve or line equipped with a second valve shall be operated in a manner such that the valve on the hazardous waste stream end is closed before the second valve is closed.
(c) When a double block and bleed system is being used, the bleed valve or line may remain open during operations that require venting the line between the block valves but shall comply with subsection (a) of this section at all other times.
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR section 264.1056.
s 66264.1057. Standards: Valves in Gas/Vapor Service or in Light Liquid Service.
(a) Each valve in gas/vapor or light liquid service shall be monitored monthly to detect leaks by the methods specified in Section 66264.1063(b) and shall comply with subsections (c) and shall comply with (d) and (e) of this section, except as provided in subsections (f), (g), and (h) of this section, and Sections 66264.1061 and 66264.1062.
(b) If an instrument reading of 10,000 ppm or greater is measured, a leak is detected.
(c)(1) Any valve for which a leak is not detected for two successive months shall be monitored the first month of every succeeding quarter, beginning with the next quarter, until a leak is detected.
(2) If a leak is detected, the valve shall be monitored monthly until a leak is not detected for two successive months.
(d)(1) When a leak is detected, it shall be repaired as soon as practicable, but no later than 15 calendar days after the leak is detected, except as provided in Section 66264.1059.
(2) A first attempt at repair shall be made as soon as possible to minimize escape of hazardous constituents to the environment but no later than 24 hours after each leak is detected.
(e) First attempts at repair include, but are not limited to, the following best practices where practicable:
(1) tightening of bonnet bolts;
(2) replacement of bonnet bolts;
(3) tightening of packing gland nuts; and
(4) injection of lubricant into lubricated packing.
(f) Any valve that is designated, as described in Section 66264.1064(g)(2), for no detectable emissions, as indicated by an instrument reading of less than 500 ppm above background, is exempt from the requirements of subsection (a) of this section if the valve:
(1) has no external actuating mechanism in contact with the hazardous waste stream;
(2) is operated with emissions less than 500 ppm above background as determined by the method specified in Section 66264.1063(c); and
(3) is tested for compliance with paragraph (f)(2) of this section initially upon designation, annually, and at other times as required by the Department.
(g) Any valve that is designated, as described in Section 66264.1064(h)(1), as an unsafe-to-monitor valve is exempt from the requirements of subsection (a) of this section if:
(1) the owner or operator of the valve determines (written explanation in the operating record) that the valve is unsafe to monitor because monitoring personnel would be exposed to an immediate danger as a consequence of complying with paragraph (a) of this section; and
(2) the owner or operator of the valve adheres to a written plan that requires monitoring of the valve as frequently as practicable.
(h) Any valve that is designated, as described in Section 66264.1064(h)(2), as a difficult-to-monitor valve is exempt from the requirements of subsection (a) of this section if:
(1) the owner or operator of the valve determines that the valve cannot be monitored without elevating the monitoring personnel more than two meters above a support surface; and
(2) the hazardous waste management unit within which the valve is located was in operation before June 21, 1990, for units that transfer, treat, store, or dispose of RCRA hazardous wastes, unless the owner/operator of the unit is exempt from regulation under 40 CFR, Section 264.1.
(3) the owner or operator of the valve follows a written plan that requires monitoring of the valve at least once per calendar year.
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; and 40 CFR, Section 264.1057.
s 66264.1058. Standards: Pumps and Valves in Heavy Liquid Service, Pressure Relief Devices in Light Liquid or Heavy Liquid Service, and Flanges and Other Connectors.
(a) Pumps and valves in heavy liquid service, pressure relief devices in light liquid or heavy liquid service, and flanges and other connectors shall be monitored within five days by the method specified in Section 66264.1063(b) if evidence of a potential leak is found by visual, audible, olfactory, or any other detection method.
(b) If an instrument reading of 10,000 ppm or greater is measured, a leak is detected.
(c)(1) When a leak is detected, it shall be repaired as soon as practicable, but not later than 15 calendar days after it is detected, except as provided in Section 66264.1059.
(2) The first attempt at repair shall be made no later than 24 hours after each leak is detected.
d) First attempts at repair include, but are not limited to, the best practices described under Section 66264.1057(e).
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR, Section 264.1058.
s 66264.1059. Standards: Delay of Repair.
(a) Delay of repair of equipment for which leaks have been detected will be allowed if the repair is technically infeasible without a hazardous waste management unit shutdown. In such a case, repair of this equipment shall occur before the end of the next hazardous waste management unit shutdown.
(b) Delay of repair of equipment for which leaks have been detected will be allowed for equipment that is isolated from the hazardous waste management unit and that does not continue to contain or contact hazardous waste with organic concentrations at least ten percent by weight.
(c) Delay of repair for valves will be allowed if:
(1) the owner of operator determines that emissions of purged material resulting from immediate repair are greater than the emissions likely to result from delay of repair; and
(2) when repair procedures are effected, the purged material is collected and destroyed or recovered in a control device complying with Section 66264.1060.
(d) Delay of repair for pumps will be allowed if:
(1) repair requires the use of a dual mechanical seal system that includes a barrier fluid system; and
(2) repair is completed as soon as practicable, but not later than six months after the leak was detected.
(e) Delay of repair beyond a hazardous waste management unit shutdown will be allowed for a valve if valve assembly replacement is necessary during the hazardous waste management unit shutdown, valve assembly supplies have been depleted, and valve assembly supplies had been sufficiently stocked before the supplies were depleted. Delay of repair beyond the next hazardous waste management unit shutdown will not be allowed unless the next hazardous waste management unit shutdown occurs sooner than six months after the first hazardous waste management unit shutdown.
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR, Section 264.1059.
s 66264.1060. Standards: Closed-vent Systems and Control Devices.
The owners or operators of closed-vent systems and control devices shall comply with the provisions of Section 66264.1033.
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR, Section 264.1060.
s 66264.1061. Alternative Standards for Valves in Gas/Vapor Service or in Light Liquid Service: Percentage of Valves Allowed to Leak.
(a) An owner or operator subject to the requirements of Section 66264.1057 may elect to have all valves within a hazardous waste management unit comply with an alternative standard that allows no greater than two percent of the valves to leak.
(b) The following requirements shall be met if an owner or operator decides to comply with an alternative standard which allows two percent of the valves to leak:
(1) an owner or operator shall notify the Department that the owner or operator has elected to comply with the requirements of this section;
(2) a performance test as specified in paragraph (c) of this section shall be conducted initially upon designation, annually, and at any other time required by the Department upon a determination by the Department that a performance test is necessary to protect human health or to the environment; and
(3) if a valve leak is detected, it shall be repaired in accordance with Sections 66264.1057(d) and (e).
(c) For the purpose of determining when the alternative standard should be allowed under subsection (a), performance tests shall be conducted in the following manner:
(1) all valves subject to the requirements in Section 66264. 1057 within the hazardous waste management unit shall be monitored within one week period by the methods specified in Section 66264.1063(b);
(2) if an instrument reading of 10,000 ppm or greater is measured, a leak is detected; and
(3) the leak percentage shall be determined by dividing the number of valves subject to the requirements in Section 66264.1057 for which leaks are detected by the total number of valves subject to the requirements in Section 66264.1057 within the hazardous waste management unit.
(d) If an owner or operator decides to no longer comply with this section, the owner or operator shall notify the Department in writing that the work practice standard described in Section 66264.1057(a) through (e) will be followed.
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR, Section 264.1061.
s 66264.1062. Alternative Standards for Valves in Gas/Vapor Service or in Light Liquid Service: Skip Period Leak Detection and Repair.
(a)(1) An owner or operator subject to the requirements of Section 66264.1057 shall elect for all valves within a hazardous waste management unit to comply with one of the alternative work practices specified in subsections (b)(2) and (3) of this section.
(2) An owner or operator shall notify the Department before implementing one of the alternative work practices.
(b)(1) An owner or operator shall comply with the requirements for valves, as described in Section 66264.1057, except as described in subsections (b)(2) and (b)(3) of this section.
(2) After two consecutive quarterly leak detection periods within the percentage of valves leaking equal to or less than two percent, an owner or operator may begin to skip one of the quarterly leak detection periods for the valves subject to the requirements in Section 66264.1057.
(3) After five consecutive quarterly leak detection periods with the percentage of valves leaking equal to or less than two percent, an owner or operator may begin to skip three of the quarterly leak detection periods for he valves subject to the requirements in Section 66264.1057.
(4) If the percentage of valves leaking is greater than two percent, the owner or operator shall monitor monthly in compliance with the requirements in Section 66264.1057, but may again elect to use this section after meeting the requirements of Section 66264.1057(c)(1).
Note: Authority cited: Sections 25150 and 25159, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR, Section 264.1062.
s 66264.1063. Test Methods and Procedures.
(a) Each owner or operator subject to the provisions of this article shall comply with the test methods and procedures requirements provided in this section.
(b) Leak detection monitoring, as required in Sections 66264.1052 through 66264.1062, shall comply with the following requirements:
(1) monitoring shall comply with Reference Method 21 in 40 CFR, part 60;
(2) the detection instrument shall meet the performance criteria of Reference Method 21 in CFR, part 60.
(3) the instrument shall be calibrated before use on each day of its use by the procedures specified in Reference Method 21 in 40 CFR, part 60;
(4) Calibration gases shall be:
(A) zero air (less than 10 ppm of hydrocarbon in air); and
(B) a mixture of methane or n-hexane and air at a concentration of approximately, but less than, 10,000 ppm methane or n-hexane;
(5) the instrument probe shall be traversed around all potential leak interfaces as close to the interface as possible as described in Reference Method 21 in 40 CFR, part 60.
(c) When equipment is tested for compliance with no detectable emissions, as required in Sections 66264.1052(e), 66264.1053(i), 66264.1054, and 66264.1057(f), the test shall comply with the following requirements:
(1) the requirements of subsections (b)(1) through (4) of this section shall apply;
(2) the background level shall be determined as set forth in Reference Method 21 in CFR, part 60;
(3) the instrument probe shall be traversed around all potential leak interfaces as close to the interface as possible as described in Reference Method 21 in 40 CFR, part 60; and
(4) the arithmetic difference between the maximum concentration indicated by the instrument and the background level shall be compared with 500 ppm for determining compliance.
(d) In accordance with the waste analysis plan required by Section 66264.13(b), an owner or operator of a facility shall determine, for each piece of equipment, whether the equipment contains or contacts a hazardous waste with organic concentration that equals or exceeds ten percent by weight using the following:
(1) methods described in ASTM Methods D 2267-88, E 169-87, E 168-88, E 260-85 (incorporated by reference under Section 66260.11);
(2) method 9060 or 8260 of SW-846, third edition and updates, (as incorporated by reference under Section 66260.11); or
(3) application of the knowledge of the nature of the hazardous waste stream or the process by which it was produced. Documentation of a waste determination by knowledge is required. Examples of documentation that shall be used to support a determination under this provision include production process information documenting that no organic compounds are used, information that the waste is generated by a process that is identical to a process at the same or another facility that has previously been demonstrated by direct measurement to have a total organic content less than ten percent, or prior speciation analysis results on the same waste stream where it can also be documented that no process changes have occurred since that analysis that could affect the total organic concentration of the waste.
(e) If an owner or operator determines that a piece of equipment contains or contacts a hazardous waste with organic concentrations at least ten percent by weight, the determination can be revised only after following the procedures in subsection (d)(1) or (d)(2) of this section.
(f) When an owner or operator and the Department do not agree on whether a piece of equipment contains or contacts a hazardous waste with organic concentrations at least ten percent by weight, the procedures in paragraph (d)(1) or (d)(2) of this section shall be used to resolve the dispute.
(g) Samples used in determining the percent organic content shall be representative of the highest total organic content hazardous waste that is expected to be contained in or contact the equipment.
(h) To determine if pumps or valves are in light liquid service, the vapor pressures of constituents may be obtained from standard reference texts or may be determined by ASTM D-2879-86 (incorporated by reference under Section 66260.11).
(i) Performance tests to determine if a control device achieves 95 weight percent organic emission reduction shall comply with the procedures of Section 66264.1034(c)(1) through (c)(4).
Note: Authority cited: Sections 25141, 25150, 25159 and 58012, Health and Safety Code. Reference: Sections 25159 and 25159.5, Health and Safety Code; 40 CFR, Section 264.1063.
s 66264.1064. Recordkeeping Requirements.
(a)(1) Each owner or operator subject to the provisions of this article shall comply with the recordkeeping requirements of this section.
(2) An owner or operator of more than one hazardous waste management unit subject to the provisions of this article may comply with the recordkeeping requirements for these hazardous waste management units in one recordkeeping system if the system identifies each record by each hazardous waste management unit.
(b) Owners and operators shall record the following information in the facility operating record:
(1) for each piece of equipment to which this article applies:
(A) equipment identification number and hazardous waste management unit identification;
(B) approximate locations within the facility (e.g., identify the hazardous waste management unit on a facility plot plan);
(C) type of equipment (e.g., a pump or pipeline valve);
(D) percent-by-weight total organics in the hazardous waste stream at the equipment;
(E) hazardous waste state at the equipment (e.g., gas/vapor or liquid);
(F) method of compliance with the standard (e.g., "monthly leak detection and repair" or "equipped with dual mechanical seals");
(2) for facilities that comply with the provisions of Section 66264.1033(a)(2), an implementation schedule as specified in Section 66264.1033(a)(2);
(3) an owner or operator who chooses to use test data to demonstrate the organic removal efficiency or total organic compound concentration achieved by the control device, shall record a performance test plan as specified in Section 66264.1035(b)(3); and
(4) documentation of compliance with Section 66264.1060; including the detailed design documentation or performance test results specified in Section 66264.1034(b)(4).
(c) When each leak is detected as specified in Sections 66264.1052, 66264.1053, 66264.1057, and 66264.1058, the following requirements apply:
(1) a weatherproof and readily visible identification, marked with the equipment identification number, the date evidence of a potential leak was found in accordance with Section 66264.1058(a), and the date the leak was detected, shall be attached to the leaking equipment;
(2) the identification on equipment, except on a valve, may be removed after it has been repaired; and
(3) the identification on a valve may be removed after it has been monitored for two successive months as specified in Sections 66264.1057(c) and no leak has been detected during those two months.
(d) When each leak is detected as specified in Sections 66264.1052, 66264.1053, 66264.1057, and 66264.1058, the following information shall be recorded in an inspection log and shall be kept in the facility operating record:
(1) the instrument and operator identification numbers and the equipment identification number;
(2) the date evidence of a potential leak was found in accordance with Section 66264.1058(a);
(3) the date the leak was detected and the dates of each attempt to repair the leak;
(4) repair methods applied in each attempt to repair the leak;
(5) "above 10,000" if the maximum instrument reading measured by the methods specified in Section 6626.1063(b) after each repair attempt is equal to or greater than 10,000 ppm;
(6) "repair delayed" and the reason for the delay if a leak is not repaired within 15 calendar days after discovery of the leak;
(7) source of documentation supporting the delay of repair of a valve in compliance with Section 66264.1059(c);
(8) name and the signature of the owner or operator (or designate) whose decision it was that repair could not be effected without a hazardous waste management unit shutdown;
(9) the expected date of successful repair of the leak if a leak is not repaired within 15 calendar days; and
(10) the date of successful repair of the leak.
(e) Design documentation and monitoring, operating, and inspection information for each closed-vent system and control device required to comply with the provisions of Section 66264.1060 shall be recorded and kept up-to-date in the facility operating record as specified in Section 66264.1035(c). Design documentation is specified in Section 66264.1035(c)(1) and (c)(2), and monitoring, operating, and inspection information is specified in 66264.1035(c)(3) through (c)(8).
(f) For a control device other than a thermal vapor incinerator, catalytic vapor incinerator, flare, boiler, process heater, condenser, or carbon adsorption system, the Department will specify the appropriate recordkeeping requirements.
(g) The following information pertaining to all equipment subject to the requirements in Sections 66264.1052 through 66264.1060 shall be recorded in a log that is kept in the facility operating record:
(1) a list of identification numbers for equipment (except welded fittings) subject to the requirements of this article;
(2)(A) a list of identification numbers for equipment that the owner or operator elects to designate for no detectable emissions, as indicated by an instrument reading of less than 500 ppm above background, under the provisions of Sections 66264.1052(e), 66264.1053(i), and 66264.1057(f);
(B) the designation of this equipment as subject to the requirements of Sections 66264.1052(e), 66264.1053(i), or 66264.1057(f), and 66264.1057(f) shall be signed by the owner or operator;
(3) a list of equipment identification numbers for pressure relief devices required to comply with Section 66264.1054(a).
(4)(A) the dates of each compliance test required in Sections 66264.1052(e), 66264.1053(i), 66264.1054, and 66264.1057(f);
(B) the background level measured during each compliance test;
(C) the maximum instrument reading measured at the equipment during each compliance test; and
(5) a list of identification numbers for equipment in vacuum service.
(h) The following information pertaining to all valves subject to the requirements of Section 66264.1057(g) and (h) shall be recorded in a log that is kept in the facility operating record:
(1) a list of identification numbers for valves that are designated as unsafe to monitor, an explanation for each valve stating why the valve is unsafe to monitor, and the plan for monitoring each valve;
(2) a list of identification numbers for valves that are designated as difficult to monitor, an explanation for each valve stating why the valve is difficult to monitor, and the planned schedule for monitoring each valve.
(i) The following information shall be recorded in the facility operating record for valves complying with Section 66264.1062:
(1) a schedule of monitoring; and
(2) the percent of valves found leaking during each monitoring period.
(j) The following information shall be recorded in a log that is kept in the facility operating record:
(1) criteria required in Section 66264.1052(d)(5)(B) and Section 66264.1053(e)(2) and an explanation of the design criteria; and
(2) any changes to these criteria and the reasons for the changes;
(k) The following information shall be recorded in a log that is kept in the facility operating record for use in determining exemptions as provided in the applicability section of this article and other specific articles:
(1) an analysis determining the design capacity of the hazardous waste management unit;
(2) a statement listing the hazardous waste influent to and effluent from each hazardous waste management unit subject to the requirements in Sections 66264.1052 through 66264.1060 and an analysis determining whether these hazardous wastes are heavy liquids; and
(3) an up-to-date analysis and the supporting information and data used to determine whether or not equipment is subject to the requirements in Sections 66264.1052 through 66264.1060. The record shall include supporting documentation as required by Section 66264.1063(d)(3) when application of the knowledge of the nature of the hazardous waste stream or the process by which it was produced is used. If the owner or operator takes any action (e.g., changing the process that produced the waste) that could result in an increase in the total organic content of the waste contained in or contacted by equipment determined not to be subject to the requirements in Sections 66264.1052 through 66264.1060, then a new determination is required.
(1) Records of the equipment leak information required by paragraph (d) of this section and the operating information required by paragraph (e) of this section shall be kept only three years.
(m) The owner or operator of any facility that is subject to this article and to regulations at 40 CFR, Part 60, Subpart VV, or 40 CFR, Part 61, Subpart V, of this division may elect to determine compliance with this article by documentation either pursuant to Section 66264.1064, or pursuant to those provisions of 40 CFR, Part 60 or Part 61, to the extent that the documentation under the regulation at 40 CFR, Part 60 or Part 61 duplicates the documentation required under this article. The documentation required by the regulation at 40 CFR, Part 60 or Part 61 shall be kept with or made readily available with the facility operating record. (continued)