CCLME.ORG - 46 CFR PART 162—ENGINEERING EQUIPMENT
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(continued) At the end of the one (1) hour period, the oil content reading is recorded.

(2) The oil content of the mixture is increased until the device required by §162.050–29(c)(1) actuates. The oil content causing actuation is recorded.

(3) The bilge monitor is fed with an 80 p.p.m. mixture for one (1) hour. At the end of the one (1) hour period, an oil content reading is obtained and recorded.

(4) The oil content of the mixture is increased until the device required by §162.050–29(c)(2) actuates. The oil content causing actuation is recorded.

(5) The steps described in paragraphs (j)(1) through (j)(4) of this section are repeated with the supply voltage to the bilge monitor lowered to ninety (90) percent of its design voltage.

(6) Upon completing the steps described in paragraph (j)(5) of this section, the supply voltage to the monitor is returned to the design rating.

(7) The steps described in paragraphs (j)(1) through (j)(4) of this section are repeated varying each other power supply to the monitor in the manner prescribed in those steps for supply voltage.

(k) Test No. 9BM. (1) The steps described in paragraphs (c)(2) and (c)(3) of this section are repeated.

(2) An 80 p.p.m. mixture is fed to the bilge monitor for eight (8) hours. At the end of the eight (8) hour period, an oil content reading is obtained and recorded.

(3) The steps described in paragraphs (c)(2) and (c)(3) of this section are repeated.

(4) The monitor is fed with water until a steady reading is obtained and recorded.

(l) Test No. 10BM. (1) All power to the bilge monitor is shut off for one (1) week. After one week the monitor is started, zeroed, and calibrated.

(2) The monitor is fed with an 80 p.p.m. mixture for one (1) hour. An oil content reading is then obtained and recorded.

(3) The steps described in paragraphs (c)(2) and (c)(3) of this section are repeated.

(4) The monitor is fed with water for one (1) hour. An oil content reading is then obtained and recorded.

(5) The steps described in paragraphs (l)(2), (l)(3), and (l)(4) of this section are repeated three (3) additional times. During the last time that the step described in paragraph (i)(2) of this section is repeated, the monitor is inclined at an angle of 22.5° with the plane of its normal operating position.

§ 162.050-33 Bilge alarm: Design specification.
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(a) This section contains requirements that apply to bilge alarms.

(b) Each bilge alarm must be designed to meet the requirements for a cargo monitor in §§162.050–25(b) through (g), §162.050–25(i), and the requirements in this section.

(c) Each bilge alarm must have a device that produces a warning signal, and a signal that can be used to actuate stop valves in a vessel's fixed piping system, when—

(1) the oil content of the mixture being measured by the bilge alarm exceeds 15 p.p.m. ±5 p.p.m., and

(2) malfunction, breakdown, or other failure of the bilge alarm occurs.

§ 162.050-35 Bilge alarm: Approval tests.
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(a) This section contains requirements that apply to bilge alarms.

(b) Test Conditions. (1) Each test must be conducted under the conditions prescribed for cargo monitors in §§162.050–27 (b)(1) through (b)(5), §§162.050–27 (b)(7), (b)(8), (b)(10), (b)(11), and (b)(13).

(2) Each test must be performed using a light distillate fuel oil having a relative density of approximately 0.83 at 15 °C.

(3) The oil content of each sample must be measured using the method described in §162.050–39.

(c) Test No. 1A. The bilge alarm is calibrated and zeroed. The metering and water pumps of the test rig are started and the oil content of the mixture is increased until the alarm actuates. A sample of the mixture causing actuation of the alarm is taken. The alarm is then fed with water for fifteen (15) minutes.

(d) Test No. 2A. (1) The bilge alarm is fed with a 40 p.p.m mixture until the bilge alarm actuates. The time of turning on the metering pump of the test rig and the time of alarm actuation are recorded. The flow rate on the flow meter of the test rig is also recorded.

(2) The response time of the alarm is calculated as follows:



T2=time of alarm actuation

T1=time of turning on the metering pump of the test rig

D=inside diameter of the mixture pipe (cm)

L=length of the mixture pipe (cm)

Q=flow rate (cm 3 /sec)


(e) Test No. 3A. (1) The metering and water pumps of the test rig are started and the oil content of the mixture is increased until the bilge alarm actuates. A sample of the mixture causing actuation of the alarm is taken.

(2) If the alarm has a positive displacement mixture pump, the mixture pressure is reduced to one-half ( 1/2) of the alarm's maximum design pressure. If the alarm has a centrifugal mixture pump or is not equipped with a mixture pump, the mixture flow rate is reduced to one-half ( 1/2) of the alarm's maximum design flow rate. After reduction of pressure or flow rate, the oil content in the mixture is increased until the alarm actuates. A sample of the mixture causing actuation of the alarm is taken.

(3) If the alarm has a positive displacement mixture pump, the influent pressure is increased to twice the alarm's minimum design pressure. If the alarm has a centrifugal mixture pump or if the alarm is not equipped with a mixture pump, the influent flow rate is increased to twice the alarm's maximum design flow rate. After increasing the pressure or flow rate, the oil content in the mixture is increased until the alarm actuates. A sample of the mixture causing actuation is taken.

(f) Test No. 4A. (1) The steps described in paragraph (e)(1) of this section are repeated.

(2) The metering and water pumps of the test rig are stopped for eight (8) hours.

(3) The metering and water pumps are started and the oil content of the mixture is increased until the bilge alarm actuates. A sample of the mixture causing actuation is taken.

(g) Test No. 5A. (1) The supply voltage to the bilge alarm is raised to one-hundred ten (110) percent of its design supply voltage. The oil content of the mixture is then increased until the alarm actuates. A sample of the mixture causing actuation is taken.

(2) The supply voltage to the alarm is lowered to ninety (90) percent of its design suppy voltage. The oil content of the mixture is then increased until the alarm actuates. A sample of the mixture causing actuation is taken.

(3) Upon completion of the steps described in paragraph (g)(2) of this section, the supply voltage to the alarm is returned to its design value.

(4) The steps described in paragraphs (g)(1), (g)(2), and (g)(3) of this section are repeated varying each other power supply to the alarm in the manner prescribed in those steps for supply voltage.

(h) Test No. 6A. (1) The steps described in paragraph (e)(1) of this section are repeated.

(2) The bilge alarm is fed with a 5 to 10 p.p.m. mixture for eight (8) hours. After eight (8) hours the oil content of the mixture is then increased until the alarm actuates. A sample of the mixture causing actuation is taken.

(i) Test No. 7A. (1) All power to the bilge alarm is shut off for one (1) week. After one (1) week the alarm is then started, zeroed, and calibrated.

(2) The steps described in paragraph (e)(1) of this section are repeated. Water is then fed to the monitor for one (1) hour.

(3) The steps described in paragraph (i)(2) are repeated seven (7) additional times. During the last hour, the alarm must be inclined at an angle of 22.5° with the plane of its normal operating position.

§ 162.050-37 Vibration test.
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(a) Equipment submitted for Coast Guard approval must first be tested under the conditions prescribed in paragraph (b) of this section. The test must be performed at an independent laboratory that has the equipment to subject the item under test to the vibrating frequencies and amplitudes prescribed in paragraph (b) of this section. The test report submitted with the application for Coast Guard approval must be prepared by the laboratory and must contain the test results.

(b) Each monitor and bilge alarm and each control of a separator must be subjected to continuous sinusoidal vibration in each of the following directions for a 4 hour period in each direction:

(1) Vertically up and down.

(2) Horizontally from side to side.

(3) Horizontally from end to end.

The vibrating frequency must be 80Hz, except that the vibrating frequency of equipment that has a resonant frequency between 2Hz and 80Hz must be the resonant frequency. If the vibrating frequency is between 2Hz and 13.2Hz, the displacement amplitude must be ±1mm. If the vibrating frequency is between 13.2Hz and 80 Hz, the acceleration amplitude must be ±[(.7)(gravity)].

§ 162.050-39 Measurement of oil content.
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(a) Scope. This section describes the method and apparatus to be used in measuring the oil content of a sample taken in approval testing of each separator, monitor, or alarm. Light oil fractions in the sample, with the exception of volatile components lost during extractions, are included in each measurement.

(b) Summary of method. Each sample is acidified to a low pH and extracted with two volumes of solvent. The oil content of the sample is determined by comparison of the infrared absorbance of the sample extract against the absorbance of known concentrations of a reference oil in solvent.

(c) Apparatus. The following apparatus is used in each measurement:

(1) Separatory funnel that is 1000 ml. or more in volume and that has a Teflon stopcock.

(2) Infrared spectrophotometer.

(3) A cell of 5 mm. pathlength that has sodium chloride or infrared grade quartz with a minimum of 80 percent transmittance at 2930 cm-1. (This cell should be used if the oil content of the sample to be measured is expected to have a concentration of between 2 p.p.m. and 80 p.p.m.)

(4) A cell of pathlength longer than 5 mm. that has sodium chloride or infrared grade quartz with a minimum of 80 percent transmittance at 2930 cm-1. (This cell should be used if the oil content of the sample to be measured is expected to have a concentration of between 0.1 p.p.m. and 2 p.p.m.)

(5) Medium grade filter paper.

(6) 100 ml. glass stoppered volumetric flasks.

(d) Reagents. The following regaents are used in each measurement:

(1) Hydrochloric acid prepared by mixing equal amounts of concentrated, reagent grade hydrochloric acid and distilled water.

(2) Reagent grade sodium chloride.

(3) One of the following solvents:

(i) Spectrographic grade carbon tetrachloride.

(ii) Reagent grade Freon 113, except that this solvent may not be used to analyze samples in approval testing of cargo monitors. (Ucon 113, Genatron 113, or an equivalent fluorocarbon solvent are also acceptable.)

(4) Reference oil, which is the oil used in the portion of the test during which the sample is collected.

(5) Stock reference standard prepared by weighing 0.30 g. of reference oil in a tared 100 ml. volumetric flask and diluting to 100 ml. volume with solvent.

(e) Preparation of calibration standards. A series of dilutions is prepared by pipetting volumes of stock reference standard into 100 ml. volumetric flasks and diluting to volume with solvent. A convenient series of volumes of the stock reference standard is 5, 10, 15, 20, and 25 ml. The exact concentrations of the dilutions in milligrams of oil per 100 milliliters of diluted stock reference standard are calculated. The calibration standards are the dilutions.

(f) Extraction. (1) A reagent blank is carried through each step described in this paragraph and paragraph (g) of this section.

(2) The pH of each sample is checked by dipping a glass rod into the sample and touching the rod with pH-sensitive paper to ensure that the pH is 2 or lower. More acid is added if necessary until the pH is 2 or lower. The glass rod is then rinsed in the sample bottle with solvent.

(3) The sample is poured into a separatory funnel and 5 g. of sodium chloride are added.

(4) Fifty (50) ml. of solvent are added to the sample bottle. The bottle is capped tightly and shaken thoroughly to rinse its inside. The contents of the bottle are then transferred to the separatory funnel containing the sample and extracted by shaking vigorously for 2 minutes. The layers are allowed to separate.

(5) The solvent layer is drained through a funnel containing solvent moistened filter paper into a 100 ml. volumetric flask.

(6) Fifty (50) ml. of solvent are added to the sample bottle. The bottle is capped tightly and shaken thoroughly to rinse its inside surface. The contents of the bottle are then transferred to the separatory funnel containing the water layer of the sample. The contents of the separatory funnel are then extracted by shaking vigorously for 2 minutes. The layers are allowed to separate. The solvent layer is then drained through a funnel containing solvent moistened filter paper into the volumetric flask containing the solvent layer of the sample.

(7) The tips of the separatory funnel, filter paper, and funnel are rinsed with small portions of solvent and the rinsings are collected in the volumetric flask containing the solvent layer of the sample. The volume is adjusted with solvent up to 100 ml. The flask is then stoppered and its contents are thoroughly mixed.

(8) The water layer remaining in the separatory funnel is drained into a 1000 ml. graduated cylinder and the water volume estimated to the nearest 5 ml.

(g) Infrared spectroscopy. (1) The infrared spectrophotometer is prepared according to manufacturer instructions.

(2) A cell is rinsed with two volumes of the solvent layer contained in the volumetric flask. The cell is then completely filled with the solvent layer. A matched cell containing solvent is placed in the reference beam.

(3) If a scanning spectrophotometer is used, the solvent layer in the cell and the calibration standards are scanned from 3200 cm-1 to 2700 cm-1. If a single beam or non-scanning spectrophotometer is used, the manufacturer's instructions are followed and the absorbance is measured at or near 2930 cm-1.

(4) If the scan is recorded on absorbance paper, a straight baseline of the type described in Figure 162.050–39(g) is constructed. To obtain the net absorbance, the absorbance of the baseline at 2930 cm-1 is subtracted from the absorbance of the maximum peak on the curve at 2930 cm-1.

(5) If the scan is recorded on transmittance paper, a straight baseline is constructed on the hydrocarbon band plotted on the paper. The net absorbance is:


(6) A plot is prepared for net absorbance vs. oil content of the calibration standards or of the percentages of stock reference standard contained in the calibration standards.



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(7) If the net absorbance of a sample determined by the calibration plot exceeds 0.8 or the linear range of the spectrophotometer, a dilution of the solvent layer contained in the volumetric flask after completing the step described in paragraph (f)(7) of this section is prepared by the pipetting an appropriate volume of the solvent layer into a second volumetric flask and diluting to volume with solvent. If the net absorbance is less than 0.1 when determined in accordance with the procedures in this paragraph, it is recalculated using a longer pathlength cell.

(h) Calculations. (1) The plot described in paragraph (g)(6) of this section is used to determine the milligrams of oil in each 100 ml. of solvent layer contained in the volumetric flask after completing the steps described in paragraph (f) or paragraph (g)(7) of this section.

(2) The oil content of the sample is calculated using the following formula:

oil content of sample=R×D×1000/V


R = mg. of oil in 100 ml. of solvent layer determined from plot.

D = 1 or, if the step described in paragraph (g)(7) of this section is performed, the ratio of the volume of the second volumetric flask described in that paragraph to the volume of solvent layer pipetted into the second volumetric flask.

V = The volume of water in milliliters drained into the graduated cylinder at the step described in paragraph (f)(8) of this section.


(3) The results are reported to two significant figures for oil contents below 100 mg/l and to three significant figures for oil contents above 100 mg/l. The results are converted to p.p.m.